Blood and Meat Bone Meal Production Plant Installation and Requirements
Facility

Blood and Meat Bone Meal Production Plant Installation and Requirements

Reintroducing animal by-products into the economy and providing valuable protein sources for the animal feed industry is an important part of modern industrial processes. As Natural World, we manage all processes from project design to turnkey installation of high-efficiency and reliable blood and meat bone meal production facilities tailored to your business needs. As Natural World, we offer turnkey solutions covering all processes from project design to installation, commissioning, and operator training of high-efficiency and reliable blood and meat bone meal production plants tailored to your business needs.

Required Equipment and Production Lines

A rendering plant consists of two main production lines specialized according to the type of raw material. As Natural World, we establish all the equipment your facility needs with turnkey project management.

A. Meat Bone Meal Production Line Equipment

  • Crushers and Shredders: Brings large bones and carcass parts to sizes suitable for cooking.
  • Cooker: Cooks the raw material under high temperature and pressure to ensure sterilization and facilitate the separation of fat.
  • Press: Compresses the cooked material to separate its fat and water.
  • Dryer: Reduces the moisture content of the solid material (cake) remaining after pressing.
  • Cooler: Lowers the temperature of the hot meal coming out of the dryer to a temperature suitable for storage.
  • Grinder/Mill: Brings the dried cake into fine meal form.
  • Steam Boiler: Produces the high-pressure steam required for cooking and drying.
  • Odor Removal and Filtration Systems: It is a legal obligation to control the intense odor and waste gases in production.

B. Blood Meal Production Line Equipment

  • Blood Collection and Storage Tanks: Stainless steel tanks where fresh blood is stored with anticoagulants.
  • Coagulator: Facilitates the separation of water by ensuring controlled coagulation of blood.
  • Centrifuge Decanter / Separator: Separates the plasma and solid parts of blood from each other.
  • Spray Dryer: It is the most common method to preserve the nutritional value of blood; it instantly turns liquid blood into powder with hot air.
  • Cyclone and Filter Systems: Collects fine blood powder particles carried by air during drying.

Take the first step to turn animal by-products into value and your waste costs into profit.
Make the investment of the future today and meet the expertise of Natural World!

Specifications

Basic Elements of Blood and Meat Bone Meal Production

The basic elements required to establish a facility in this field are:

  • Basic Raw Materials: Animal by-products obtained from slaughterhouses and meat processing plants constitute the starting point of production.
    • For Meat Bone Meal: Bones of cattle, sheep, goats, and poultry, as well as meat scraps and inedible offal are used.
    • For Blood Meal: Fresh animal blood flowing during slaughter is the main raw material.
  • Production Processes (Rendering): Blood and meat bone meal production consists of a series of processes known as "rendering". This process generally includes cooking, pressing, drying, and grinding of raw materials.
  • Legal Permits and Legislation: The installation and operation of the plant is under the supervision of the Ministry of Agriculture and Forestry in Turkey, and is subject to various legal permits, especially the "Regulation on Animal By-Products Not Intended for Human Consumption".